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Ford to Boost Truck Production After Supplier Fire, Adding Jobs in Louisville

Ford halted F-150 Lightning production after a fire at its aluminum supplier, shifting focus to more profitable gas and hybrid trucks, selling over 23,000 electric pickups in 2025.

  • On September 16, a fire at Novelis's Oswego, New York plant prompted Ford Motor to halt F-150 Lightning assembly at the Rouge Electric Vehicle Center in Michigan.
  • Prioritizing gas and hybrid F-Series trucks, Ford is keeping F-150 Lightning production paused as inventories remain adequate and no restart date at REVC is set.
  • Model e, Ford's electric vehicle business, posted a $1.4 billion loss in Q3 while Ford's EV business lost $3.6 billion through September, despite selling 10,005 F-150 Lightning in Q3 and 23,034 total Lightning sales through first nine months of 2025.
  • Ford warned the hit could be as much as $2 billion, and the company said losses could cut pretax profits by up to $1 billion more while adding up to 1,000 new jobs and moving hourly REVC staff to the Dearborn Truck Plant.
  • To recover lost volume, Ford plans to boost F-Series production by more than 50,000 trucks in 2026 with a third shift, while Novelis expects its hot mill restart by December 2025.
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The Canberra TimesThe Canberra Times
+3 Reposted by 3 other sources
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Ford F-150 Lightning production paused indefinitely, Chevrolet axes EV van

An aluminium factory fire has prompted Ford to pause the F-150 Lightning factory, while slow sales have killed...

·Canberra, Australia
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auto30.com broke the news in on Thursday, October 23, 2025.
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