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Toxic gas releases at Ohio, Tennessee explosives plants under investigation

VINTON COUNTY, OHIO, JUN 25 – Federal investigators probe two nitric acid gas leaks at Austin Powder plants that caused evacuations and involved a 5,000-gallon tank, officials said.

  • A chemical leak at Austin Powder's Red Diamond Plant near McArthur, Ohio, occurred on June 11, 2025, prompting evacuations within a three-mile radius.
  • The leak was caused by an unexpected chemical process occurring in a large tank holding nitric acid, similar to an incident triggered by a malfunction during the startup phase at the U.S. Nitrogen plant in Greene County, Tennessee, in November 2024.
  • Both incidents produced large brown nitrogen oxide plumes visible from miles away, led to temporary flight restrictions, and caused the immediate shutdown of the Ohio plant with no injuries reported.
  • CSB Chairperson Steve Owens expressed concern over two recent nitric acid-related incidents at Austin Powder sites within a seven-month period, noting that the company is cooperating fully with the ongoing investigations.
  • The investigations by the independent U.S. Chemical Safety Board aim to issue safety recommendations and guidance to prevent future incidents, highlighting the potential catastrophic risk of industrial chemical releases.
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WCHS broke the news in on Tuesday, June 24, 2025.
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