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Prototype Sodium-Air Fuel Cell Could Power Electric Planes and Trains

  • Researchers at MIT developed a prototype sodium-air fuel cell in 2025 that could power electric planes, trains, and ships with zero carbon emissions.
  • This innovation addresses the energy density limitations of current lithium-ion batteries, which reach a maximum of roughly 300 watt-hours per kilogram—far less than the 1,000 watt-hours per kilogram required to make electric aviation viable.
  • The fuel cell operates using molten sodium as a fuel source, which is both affordable and plentiful, and tests with a compact, single-cell prototype revealed it can deliver more than three times the energy density by weight compared to conventional lithium-ion batteries.
  • Testing demonstrated that the cell stack achieved close to 1,700 watt-hours per kilogram, which corresponds to more than 1,000 watt-hours for the entire system, while offering enhanced safety and producing no carbon dioxide emissions.
  • The research team formed Propel Aero to develop and commercialize the scalable technology, which could revolutionize regional electric aviation and other transportation sectors.
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MIT’s new fuel cell could pave way for electric airplanes

Scientists say the devices could pack three times as much energy per pound as today’s best EV batteries.

·Missoula, United States
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Flying with electricity? So far only conceivable for short distances - modern batteries are not powerful enough. US researchers are now presenting an alternative: a fuel cell that is fuelled with sodium. The whole thing should even have another climate-friendly side effect.

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TechXplore broke the news in on Tuesday, May 27, 2025.
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